PLANNING
For plant engineering projects, we produce the complete construction documents ranging from R&I flowcharts through to detail drawings using the latest CAD technology.
Starting from the preliminary planning, all planning documentation is exclusively produced with AutoCAD Inventor 3D. A spatial perspective allows the greatest possible control over space requirements and possible pipe routings. This enables layouts and mechanical movement sequences to be calculated in the initial planning stages, thus allowing for the prompt changing and adapting of corresponding parameters.
We would be delighted to take advantage of your existing layer structure to use as a basis for the CAD planning, or alternatively, we can develop a new design tailored to your systems in consultation with you. For the correct dimensioning of all components as well as the pipe-profile measurements, we use fluid-flow software to calculate the pressure losses in the entire system.
CONSTRUCTION
We build complex, high-purity systems to supply ultra-pure media, such as chemicals, gas and water in the semiconductor, photovoltaic, chemical and pharmaceutical industries.
From the idea to the product, these systems are produced in accordance with the requirements and specifications of our customers in line with the planning documentation.
We arrange both the delivery of the assemblies and the smooth installation on your premises.
PROJECT MANAGEMENT
We guarantee the complete project management using experienced experts for the structural implementation.
Our project management provides the following:
- Proposal preparation, consultancy
- Schedule optimisation, expediting
- Coordination of the construction activities
- Ensuring smooth information processes
- Operative management of the construction work
- Cost control
- Final acceptance
to make your project a success.
DOCUMENTATION
Project-specific documentation records are produced for every project.
These contain:
- Functional descriptions
- Layout drawings in AutoCAD format
- R&I diagrams in AutoCAD format
- Lists of fittings
- Circuit diagrams
If a customer has other requirements, then the customer-specific documentation guidelines will be complied with.
SPACE MANAGEMENT
In projects carried out together with other sectors and disciplines, we will assume responsibility for the planning and coordination of pipe routing as an individual service.
In this regard, to ensure the optimal design, installation plans are prepared in AutoCAD format so that they can be integrated into the overall project accordingly.
R&I DIAGRAMS
Irrespective of complex new projects, we prepare piping and instrument diagrams in AutoCAD format for conversion and extension projects in accordance with our customers' specifications.
Following an on-site inspection of existing installations, corresponding R&I diagrams are prepared for the clear schematic representation of the system or device functions and the layer structures accordingly customised.
WATER TREADMENT - MEMBRANE TECHNOLOGY
The system is designed to operate industry standard 3838 sanitary design spiral membrane elements. The 3838 element configuration is an industry standard, which is typically used in small production plants.
The element membrane area ranges from approx. 3 to 6 m², depending on membrane type and spacer configuration used. The element is ideal for real life piloting, as the pilot result – membrane rejection and performance can be directly scaled up to commercial installation of any size. 3838 spiral membrane elements are available from all major membrane manufactures in a wide variety of membrane types ranging from MF to RO.
The unit itself is designed to be able to operate the complete range of applications from MF to RO up to an operating pressure of 40bar and a cross flow rate of up to 20 m³/h to be able to operate also very open feed spacer of 80 mil and above. To adopt to the different operating pressure, the system is equipped with two feed pumps, one which is used for low pressure MF and UF processes and a second multistage high pressure pump for NF and RO.
System valve are operated manually, with two exceptions, the tank feed vave and the solenoid valve for the stage cooler. Once started up the system can be set to automatic mode with control loops for feed pressure, permeate flow, element ∆ pressure and element cross flow
PRESSURE-LOSS CALCULATION
Our scope of services also includes the calculation of pressure loss in pipe networks for gases and liquids.